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ON Semiconductor - Implementing a 12V / 240W Power Supply

Numéro de référence AND8460
Description Implementing a 12V / 240W Power Supply
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AND8460 fiche technique
AND8460/D
Implementing a 12 V /
240 W Power Supply with
the NCP4303B, NCP1605
and NCP1397B
Prepared by: Roman Stuler, Jaromir Uherek and Ivan Seifert
ON Semiconductor
http://onsemi.com
APPLICATION NOTE
Overview
The following document describes a 12 V / 20 A output
switch mode power supply (SMPS) intended for use as an
ATX power supply main converter or as an AllInOne PC
power supply. The reference design circuit consists of a
double sided 135 x 200 mm printed circuit board with a
height of only 35 mm. An overview of the entire SMPS
architecture is provided in Figure 1. Careful consideration
was given to optimizing performance while minimizing the
total solution cost.
EMI
Filter
90V – 265Vac
NCP1605
PFC
Controller
Frequency Clamped
Critical Conduction Mode
Power Factor Controller
NCP1397B
Resonant Controller
with builtin
Half Bridge Driver
Resonant Technology
for Increased
Efficiency and Lower EMI
Bias
circuitry
NCP4303B
SR controller
Synchronous Rectification
for improved efficiency
12V / 20A
NCP4303B
SR controller
TL431
Figure 1. Demoboard Block Diagram
Architecture Overview
The circuit utilizes the NCP1605 for an active power
factor correction front end. This stage provides a well
regulated PFC output voltage that allows optimization of the
downstream converter. The NCP1605 controller operates
using a Frequency Clamped Critical conduction Mode
control technique. The SMPS stage uses a Half Bridge
Resonant LLC topology since it improves efficiency,
reduces EMI signature and provides better transformer
utilization compared to conventional topologies. The
NCP1397B controller is used to control the Half Bridge
Resonant LLC converter. To maximize efficiency of the
LLC power stage, Synchronous Rectification (SR) has been
implemented on the secondary side. The NCP4303B SR
controller is used to achieve accurate turnon and turnoff
of the SR MOSFETs.
In summary, the architecture selected for this reference
design allows system optimization so that the maximum
efficiency is achieved without significantly increasing the
component cost and circuit complexity.
Demoboard Specification
Most of today’s computing applications like ATX PC,
game consoles and Allinone PC use 12 V as the main
power rail. This voltage is then further decreased to 5 V and
3.3 V by DC/DC step down converters. Because nearly all
power passes through the 12 V output, it is critical that the
efficiency of the main power stage be optimized. Most
designs today utilize an LLC topology for the power stage
to provide high efficiency at a reasonable cost. The LLC
power stage provides inherently high efficiency results
thanks to zero voltage switching (ZVS) on the primary side
and zero current switching (ZCS) on the secondary side.
Efficiency however decreases for higher output currents as
the secondary RMS current reaches a high level. The
solution for these losses on the secondary side is to use
synchronous rectification instead of conventional rectifiers
(Schottky diode). Consideration was also give to optimizing
light and no load efficiency, which is particularly important
in Allinone PC SMPS that usually do not utilize an
additional standby power supply.
© Semiconductor Components Industries, LLC, 2010
August, 2010 Rev. 2
1
Publication Order Number:
AND8460/D

PagesPages 30
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